Quite
possibly the best 125 vintage bike ever built, the Honda CR 125 Elsinore.
Ultra
light weight, sharp handling and an explosive motor let every
ordinary racer feel extraordinary.
We've told you on more than one occasion that the 125 class is
the most expensive class you can ride and we can easily back up that
statement. Because they're revving ultra-high all the time, and you're
constantly shifting like a maniac, things wear out and simply fail at an
alarming rate.
Quite possibly the most popular and effective 125 class vintage bike,
is the 125 Elsinore. This ultra-light and powerful bike was a total
breakthrough in its day (it debuted in 1973) and had a nice model run of
several years before it changed.
While the 125
Honda will require lots of TLC to keep it sharp, it'll beat
many vintage 250s.
This article will not be a hop-up article per se, but rather a
hefty piece of advice on how to keep your Honda CR 125 in one piece.
The Honda manual tells you some of the things you must do, like
changing the rings every three races, but they don't get right down to
the serious stuff that's necessary for keeping the bike alive and well.
So here's realistically what you must do to keep your rocket
alive and well for the vintage class racing. Additionally, included are
tips about chassis weaknesses and basic bullet?proofing of the whole
package.
Here you
go: a totally pristine flawless CR-125 Elsinore.
MORE STUFF YOU GOTTA KNOW! General information: It's going to cost you a lot to keep a breathed-on
125 Honda in the winner's circle on a regular basis. Try to cut corners,
and it'll cost you even more.
The TM-250 Suzuki intake manifold works just fine with the 34 Mikuni
carb.
When installing new main seals, you must slip the crank into the
seal at least five times, regreasing it each time. Otherwise, the odds
are you'll pinch the seal when installing the crank. If you don't
do this, the motor will only run five minutes hard before it blows.
After you replace the third and fifth gear in the transmission a few
times, it's best to replace the whole gearbox.
If you think the information presented here is B.S., then try to
campaign one of these baby rockets on a minimal maintenance budget and
see what blows first.
Honda
125 fork seals do leak when the bike is ridden hard.
To keep them from leaking, insert a narrow screwdriver
into the top lip of the wiper and fill with WD-40.
After pumping the forks a few times, wipe off the
residue and go riding. This will at least double the
seal life, and it will make the fork action smoother.
Front
wheels should be laced up with 8 gauge spokes. The
stockers might be O.K. under a novice, but won't
hold up under a hard rider. Here's what can happen
to the stock wheel.
The
front brake has to be de-glazed after each and every
race. 400 wet-or?-dry paper works best for this.
After sanding, clean the drum and the shoes thoroughly
with contact cleaner.
Naturally,
the stock dampers and travel don't cut it. Try to
locate a old Poppy kit 7? inches of travel, or the
Fox Kit 7? inches. The Fox set-up also used air caps.
There's a lot of flex in the forks, even with new
dampers. Nothing much can be done about it; the
stanchions are just too small. Factory bikes and the
new production bikes were 35mm; older units were 33mm.
The
steering stem stretches easily and makes it difficult
to keep the forks tight. Every third race, the
bearings should be repacked. Steering head does not
need reinforcement.
Kick
stand has to be removed, or the frame will break in
the indicated area.
Gusset
below steering head tends to crack where the accessory
mud flap bolts in place. It should be brazed shut.
Where
the cradle and the downtube meet, there should be a
gusset welded in. This is a critical area. If the
front cone-on the exhaust pipe keeps cracking, this is
a dead give-away that this area is cracked, even if
you can't see it.
A hole
must be drilled in the shift lever, It's quite
strong and won't break if the bike falls on the left
side. If it doesn't break, the shock is transmitted
to the gear box, which can be expensively wasted.
The
?74-'75 bikes do not have to be reinforced in the
peg area. Older models must be beefed up.
Rear
motor mount tabs must be reinforced, or they'll
eventually break and fall off. They should be welded
on both sides.
Rear
tank mount will crack. This is usually caused by the
frame mount cracking.
Here
you see a frame mount in the process of breaking. This
entire area should be reinforced and still looked
after regularly.
The
area where the rear loop joins to the backbone is also
very weak and should be strengthened thoroughly.
1973
and 1974 bikes have 8 millimeter sprocket bolts. The
hub must be drilled out and ?" x 2?" bolts
must be used. The area inside the hub where the
ribbing comes down must be slightly relieved for nut
clearance.
Standard
428 chain doesn't cut it. This is one of your most
important modifications, as chain tossing and
resultant damage is common with the stock stuff.
With
any sort of forward mounted shocks, you have to use a
chain tensioner.
If you
modify the stock swingarm for increased travel, this
is how far you must run the gussets forward. Any
further, and the chain will saw away at the metal,
possibly creating a derailing problem. This is also
where the swingarms tend to break.
Stock
rear spokes are strong enough for the most part.
However, they should be changed to eight gauge units
if the bike is going to be run in the desert. For
motocross, the stockers hold up. Reason for this is
the fact that they have a large shoulder that tapers
into the final spoke size. Rims need not be fooled
with, or changed.
Rod
clearance must be widened to .020-.022 in order to let
the bottom end live if the engine is modified. Stock
is .016. When replacing main bearings, use a 305W
Delco bearing. The oil groove should go toward the
inner part of the crank. The big difference between
these and the stockers is ten balls for the Delco and
seven balls for the stockers. More balls always let
you go faster; that's a fact.
Engine
details: Run a quality mineral oil at 32:1. The Honda
piston is used stock, with no additional oil holes
drilled. Top end bearings should be replaced after
each two races. The Delco bearings should last about
six races. Rings?every race, should see a
replacement. Stock rings go for $8.70, but in some
cases stock and second over, Suzuki TM-125 rings can
be used in the top land when a single ring is run. The
TM rings cost only $5.00 and seem to hold up longer.
Remember, this maintenance required for Expert-level
racing!
Stock
pistons tend to crack above the pin boss on the sides
of the skirts. Keep an eye on this critical area.
Don't
use heavy-duty clutch springs. They tend to pull the
threads out of the guide. Replace the stock ones
often, perhaps every four to six races.
SL-100
clutch plates work well. They're .020 thicker and
cost less than the Elsinore parts . As soon as the
clutch starts slipping, replace the plates. Maybe
every ten races or so.
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About the Author
Rick Sieman
"Super Hunky"
Yeh, it's me. Rick Sieman, aka "Super Hunky". I've been around the off-road scene since right after the earth cooled. In the process, I've accumulated some odd bits of knowledge and have become horribly opinionated.
Creator/Editor/Publisher of Dirt Bike magazine; Editor of Off-Road Magazine; Off-Road Editor of Old Bike Journal; Raced in every Barstow to Vegas event from 1968; Trophied the Blackwater 100 a few times; Raced in Europe, Japan, Peru, Guatemala & Mexico; Competed in over 1000 dirt bike races; Crashed my brains out too may times to count
Articles by Rick Sieman
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