Testing Notes - Honda Project CRF 450 - Page 2 - - Dirtbike at Off-Road.com
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Testing Notes - Honda Project CRF 450 - Page 2

Source: Dirtbike at Off-Road.com
 April 16 - ORC Group Ride
Tuesday night after hours, a group of ORC staff members headed for the mountains as soon as the five o'clock bell rang. The loop was 25 miles of rocks, whoops, silt, sand, and anything you can think of. Before the ride, I installed Moto-Master front brake pads (their full-metallic compound), to see if the squealing would stop. And surely enough, it did just that. Some of the trails got pretty tight and twisty; if the brakes were going to make some unwanted noise, that was the time.

 April 6th - An Afternoon with Nick Pearson, Chuck & Ron Sun:

The four of us left from Chuck's garage to head up to an area called Hidden Valley. Hidden Valley is just that...in the middle of nowhere, no telephone poles or any sign of civilization. The terrain was the usual Nevada style: fast, rocky with silt, sand dunes and more rocks.
Moto-Master Brakes: At the previous testing session during and REM race behind the Nat'l Glen Helen track, the front brake developed a squeal and chirp, more than likely from overheating, which causes the brake pads to "glaze". But we were not running the Moto-Master pads designed to operate with the rotor. The brakes, front or rear, did not make one noise during the afternoon ride. This was without sanding the pads to remove the glaze. I wanted to completely figure out the reason for the squealing at Glen Helen; which apparently was because of my abuse of the front brake, and the fact that the course was very tight, not allowing enough heat to dissipate. The next step will be to sand the OEM pads, and head to a tight course to replicate the situation. I have run into this problem many times; often it is a matter of keeping the pads and rotors clean of any build-up. I will also install the Moto-Master pads to continue testing.

 March 31st - Glen Helen MX:
Fastway Pegs - After installing the 5mm (shortest) inserts in the pegs, the feel is spot on, much better. With too much grip, they almost felt a little restrictive, but now with the alteration, they are great.
Moto-Master Brakes - The REM track was used for this event, which is a much smaller and tighter MX track than the course used for the Nat'l . In the first moto, the brakes began to squeal from glazing, I assume. Also the fact that the rotors probably weren't getting enough air to cool them down due to the tight track. I will take the pads off and sand them with an 80 grit paper to see if this solves the problem. One possible problem is the fact that I'm not using the pads designed to be used with the rotors. I'll install the correct pads and keep this section updated with results.
FMF Exhaust - A holeshot in the first moto (against 426s, 2-stroke 250s, etc.) proved the exhaust to be great for out-of-the-gate power. It was close, but I stayed on the gas long enough to get out in front and stay there. Although the track was relatively tight, there were great sweeping berms that allowed the throttle to stay wide open; the extra top-end was much appreciated. The second moto didn't net as good of a start, but within 3 turns I was in the lead. Many 4-strokes don't quite have enough "motor" to get out of a tight, sweeping corner, but the FMF exhaust helps keep the RPMs up.
TM Designworks Slide-N-Guide Kit - I debuted TM Designwork's great chain slider, chain guide and roller kit. The OEM chain slider is pretty much worthless; the chain can wear through the slider in as soon as 10 hours of riding time. The TM Design slider is nearly 3 times thicker in all the right spots, freeing up one less thing to worry about. The chain guide is make of a plastic-like material which will take the shock from any rock or foreign object much better than an aluminum unit. Look for a full review for May.
Factory 909 Products - The Project CRF was supplied with Factory 909's extra-sturdy levers, and the Force grips. After a few falls (hey...it happens to everyone) the levers have held their shape like new. The new half-waffle Force grips are a great idea; they have a built-in stainless end-cap to keep the grips looking new. So far, the levers, grips and bar pad have held up 100%. A full review will be coming soon, check the schedule in the Left Colum of this series.

 March 16th - Lake Havasu City WORCS, Round 2:
Fastway Products- Evolution Series Footpegs - It takes a little time to get these dialed in to suit one's riding style and needs. I had the taller teeth in the back and outside row, and the shorter, 5mm teeth in the front. At times they almost seemed a little too "sticky". After this race I will install the shorter, 5mm inserts in all of the positions. The Case and Brake Saver survived without any problems. I installed a 14t countershaft sprocket on the bike which required a little shaving on the Case Saver to allow for enough clearance, but intend to remove the 14t for the stock 13t.
PC Racing Pro-Seal Kit - After the race the PC kit proved to do it's job just fine; the airboot remained clean.
Fasst Company Anti-vibration Inserts - I will be continuously praising these brass handlebar inserts. Big 4-strokes rumble and vibrate, its just a fact. The Fasst Company inserts tame the vibration saving your arms. Like I said in the review, the bar-ends add a great feeling of security.
FMF Titanium Exhaust - The Lake Havasu round of the WORCS series brought the racers a brutally rough course filled with whoops, rocks, silt, sand and even a little mud. Rough conditions over the duration of an hour long race can bring forth faults from nearly any product, except the FMF exhaust. All the brackets, bolts and components stayed in perfect working order.
Moto-Master Brake rotors - The rotors held up with no problems.
GPR Stabilizer - Stabilizers of any kind are a great asset. The GPR has worked excellent from day one. Randy, the owner of GPR installed the unit himself, along with the nice bolt-on post (compared to other manufacturer's design where the frame must be drilled and tapped....not a good idea). Look for a full review coming soon.

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If you have any questions, opinions or comments, let us know! Kevin Gorzny
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